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Se-Ho Chun 1 Article
Additive Manufacturing Optimization of Directed Energy Deposition-Processed Ti-6Al-4V Alloy using Energy Density and Powder Deposition Density
Yukyeong Lee, Eun Sung Kim, Se-Ho Chun, Jae Bok Seol, Hyokyung Sung, Jung Seok Oh, Hyoung Seop Kim, Taekyung Lee, Tae-Hyun Nam, Jung Gi Kim
J Powder Mater. 2021;28(6):491-496.   Published online December 1, 2021
DOI: https://doi.org/10.4150/KPMI.2021.28.6.491
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The process optimization of directed energy deposition (DED) has become imperative in the manufacture of reliable products. However, an energy-density-based approach without a sufficient powder feed rate hinders the attainment of an appropriate processing window for DED-processed materials. Optimizing the processing of DEDprocessed Ti-6Al- 4V alloys using energy per unit area (Eeff) and powder deposition density (PDDeff) as parameters helps overcome this problem in the present work. The experimental results show a lack of fusion, complete melting, and overmelting regions, which can be differentiated using energy per unit mass as a measure. Moreover, the optimized processing window (Eeff = 44~47 J/mm2 and PDDeff = 0.002~0.0025 g/mm2) is located within the complete melting region. This result shows that the Eeff and PDDeff-based processing optimization methodology is effective for estimating the properties of DED-processed materials.


Journal of Powder Materials : Journal of Powder Materials